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Chicken Business Plan: Pastured Broilers and the Exemptions

A pastured chicken business plan: what a bird costs, prices, USDA's 1,000-bird and 20,000-bird exemptions and the label, a seasonal projection, a template.

By Koa Sterling. Product specialist at TaroStack and small business owner. Yes, I am a real human, and I actually sit in front of a computer and write these articles. Reviewed October 16, 2026 · 7 min read

A pastured chicken business plan has two numbers at its heart: what a bird costs to raise, mostly chick and feed, and how many birds you'll process, because that decides the rules. Federal poultry inspection doesn't apply to a farmer who slaughters no more than 1,000 birds of their own raising a year and sells only within the state. Up to 20,000 birds, the producer/grower exemption lets a farm slaughter and sell its own birds within the state without USDA inspection, under sanitary conditions, with each package labeled with the producer's name and address and "Exempted—P.L. 90-492". Past that, or across state lines, the birds go through an inspected plant. States can add their own licenses or limit the exemptions, so the state's rules come first. In the example below, a farm raises about 1,760 birds in its first year, uses the producer/grower exemption, and ends the year about $6,300 ahead on $41,600 of sales, after paying $20 an hour for processing. Below is a description example, each part of the plan, the exemptions, the year, the startup budget, and a free template.

The short version

  • Cost a bird from chick to package: chick, feed, processing supplies, time, losses, card fees.
  • Price whole birds direct, to restaurants, and as prepaid shares.
  • Under 1,000 birds of your own raising a year, sold in-state: outside federal inspection.
  • Up to 20,000: the producer/grower exemption, with its exemption statement on the label and sales within the state.
  • More than 20,000, or across state lines: an inspected plant.
  • Check your state first; it can require a license or limit the exemptions.
  • Raise on pasture in the warm months and sell from the freezer through the winter.
  • TaroStack keeps each processing day as a lot, with its weights and where every bird went. More below.

Part 1: the business description

Hickory Bottom Farm, a made-up pastured poultry farm in Missouri I use in these examples, writes:

Hickory Bottom Farm raises meat chickens on pasture in moveable shelters from May to October, processes them on the farm, and sells whole birds frozen at a farmers market, to three restaurants, and as prepaid 10-bird shares. Every package carries the processing date.

Part 2: what a bird costs

Per bird Whole bird, direct To restaurants In a 10-bird share
Chick $1.50 $1.50 $1.50
Feed, 15 lb at 40¢ $6.00 $6.00 $6.00
Bags, labels and ice $1.20 $1.20 $1.20
Processing time, 20 min at $20 an hour $6.67 $6.67 $6.67
Losses, 5% of birds $0.45 $0.45 $0.45
Card fees, 3% $0.75 $0.69
Variable cost $16.57 $15.82 $16.51

A share of 10 birds costs $165.10 in all. The feed is the line that moves: a 10-cent rise in feed costs $1.50 a bird.

Part 3: customers and prices

Product Price Variable cost Contribution Margin In a peak month
Whole chicken, about 4.5 lb, direct $25.00 $16.57 $8.43 33.7% 150
Whole chicken to restaurants $21.00 $15.82 $5.18 24.7% 60
Chicken share, 10 birds prepaid $230.00 $165.10 $64.90 28.2% 8

Shares are paid up front in spring, which pays for chicks and feed before the first bird is sold.

Part 4: the exemptions

Exemption What 9 CFR 381.10 says
1,000 birds A producer slaughtering no more than 1,000 poultry of their own raising on their own farm in the calendar year, not buying or selling other poultry products, with none moving in commerce
Producer/grower, up to 20,000 A producer slaughtering and processing birds raised on their premises, distributed only within the state; sanitary handling; labeled with the producer's name and address and "Exempted—P.L. 90-492"
Direct to consumers and restaurants Slaughter or processing for distribution only within the state directly to household consumers, restaurants, hotels and boardinghouses
The cap None of these exemptions for anyone who slaughters or processes more than 20,000 poultry in the year

The rules are in 9 CFR 381.10. In this example, the farm's state lets it use the producer/grower exemption with a state license; states differ, and some require more. Beef and pork have their own rules, explained in custom exempt meat processing. This is general information, not legal advice.

Part 5: the year, month by month

Fixed costs are $535 a month: insurance ($60), market fees ($100), freezer power ($80), processing equipment upkeep ($50), the state license and inspection ($40, averaged), the website and preorders ($35), software and card fees ($30), marketing ($60), and delivery ($80). Month 1 is May; July to September is full speed:

Month Birds direct To restaurants Shares Sales Profit Cash, year to date
May 30 12 2 $1,462 −$90 −$90
Jun 90 36 5 $4,156 $735 $645
Jul 150 60 8 $6,850 $1,560 $2,204
Aug 150 60 8 $6,850 $1,560 $3,764
Sep 150 60 8 $6,850 $1,560 $5,323
Oct 120 48 6 $5,388 $1,115 $6,438
Nov 75 30 4 $3,425 $512 $6,950
Dec 60 24 3 $2,694 $290 $7,240
Jan 30 12 2 $1,462 −$90 $7,150
Feb 23 9 1 $994 −$230 $6,920
Mar 15 6 1 $731 −$313 $6,607
Apr 15 6 1 $731 −$313 $6,295

The year's sales are $41,593 and the profit $6,295, on top of $20 an hour for processing. That's about 1,760 birds, past the 1,000-bird line, which is why the farm works under the producer/grower exemption. The template counts birds when sold; chicks and feed are bought months earlier, so keep cash for them.

Part 6: the startup budget

Item Cost
Pasture shelters $2,400
Feeders and waterers $600
Brooder $500
Scalder, plucker, cones and stainless table $3,800
Chest freezers $1,500
Shrink bags and labels $400
Market tent and display $450
Website with preorders $300
Working cash $3,000
Total $12,950

What an egg flock earns is in egg business plan.

Get the template

Download the chicken business plan template. Four sheets: products with price, variable cost and units at full speed; the year month by month with a ramp you can change; fixed costs; and the startup budget. It's an ordinary Excel file with no macros, and it works in Google Sheets, LibreOffice and Numbers.

Where this stops working

Every processing day makes a batch of birds of different weights that go into the freezer and out over months, to a market, three restaurants and a list of share members. A count of birds processed this year also matters, because the exemptions have limits. How a lot follows a product is in what is lot tracking.

How TaroStack does it

TaroStack keeps each processing day as a lot, with its weights and where every bird went.

Each day a lot. A processing day is a batch with a lot and its date, so every bird in the freezer belongs to a day, and the year's count is a total of batches.

Oldest first. First-expired-first-out is the default, so July's birds go out before September's, and a forecast shows what will be left in spring.

Where it went. Each restaurant's and share member's order records the lots it got, so one recall report shows every customer a processing day reached.

The job Notebook In TaroStack
Birds processed this year Tally marks The year's batches
Which birds to sell first Remembered First-expired-first-out
Who got July 12th's birds Not recorded One recall report

Lots, batches, expiry and orders are on every plan, from $49 a month. The first 30 days are free, with no credit card. If you'd like a hand setting up, ask, and we'll do it with you.

Questions people also ask

Can I sell chickens without USDA inspection?

Federally, yes, within your state, under the 1,000-bird exemption or the producer/grower exemption up to 20,000 birds; your state may add a license or limits.

What does "Exempted—P.L. 90-492" mean on a chicken label?

That the bird was processed under a federal exemption from poultry inspection, for sale within the state; the label also gives the producer's name and address.

Is raising meat chickens profitable?

Thinly: in the example, $6,295 on $41,593 of sales in the first year, after paying $20 an hour for processing; feed prices and losses move it most.

How much does it cost to start a pastured chicken business?

In the example, $12,950, including shelters, a brooder, processing equipment, freezers and $3,000 of working cash.

Sources

  1. 9 CFR 381.1: definitions for poultry inspection, including commerce · read October 16, 2026
  2. 9 CFR 381.10: exemptions from poultry inspection (1,000 birds raised and slaughtered on the farm; producer/grower up to 20,000; the exemption statement label) · read October 16, 2026

We use AI to help with the research for these articles. Every one is read, checked against its sources and edited by Koa before it's published. Spot a mistake? Tell us and we'll fix it and say so. How we write these.

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